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I cannot complete the Disk Builder image as it does not reboot the player at the Pump Hard Disk stage of the flashing. Unfortunatly a log is not possible as the player remains in the download state.
That's because you're supposed to do it by having the player unplugged initially, and then by reapplying the power.
I do start with the palyer unplugged and insert the power when instructed I am certain.
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Also, my instructions assume that you're formatting a second disk, so if you want to format a single disk manually, you'll need to replace every instance of /dev/hdc with /dev/hda in those instructions.
Here are the logs I captured.
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Starting bash.
empeg:/empeg/bin# dd if=/dev/zero of=/dev/hda bs=1024 count=1024
1024+0 records in
1024+0 records out
empeg:/empeg/bin# fdisk -l /dev/hda

Disk /dev/hda: 255 heads, 63 sectors, 7296 cylinders
Units = cylinders of 16065 * 512 bytes

Disk /dev/hda doesn't contain a valid partition table
empeg:/empeg/bin# fdisk /dev/hda
Device contains neither a valid DOS partition table, nor Sun or SGI disklabel
Building a new DOS disklabel. Changes will remain in memory only,
until you decide to write them. After that, of course, the previous
content won't be recoverable.


The number of cylinders for this disk is set to 7296.
There is nothing wrong with that, but this is larger than 1024,
and could in certain setups cause problems with:
1) software that runs at boot time (e.g., LILO)
2) booting and partitioning software from other OSs
(e.g., DOS FDISK, OS/2 FDISK)

Command (m for help): n
Command action
e extended
p primary partition (1-4)
e
Partition number (1-4): 1
First cylinder (1-7296, default 1): 1
Last cylinder or +size or +sizeM or +sizeK (1-7296, default 7296): +32M

Command (m for help): n
Command action
l logical (5 or over)
p primary partition (1-4)
p
Partition number (1-4): 2
First cylinder (6-7296, default 6):
Using default value 6
Last cylinder or +size or +sizeM or +sizeK (6-7296, default 7296): +32M

Command (m for help): n
Command action
l logical (5 or over)
p primary partition (1-4)
p
Partition number (1-4): 3
First cylinder (11-7296, default 11):
Using default value 11
Last cylinder or +size or +sizeM or +sizeK (11-7296, default 7296): +16M

Command (m for help): t
Partition number (1-5): 3
Hex code (type L to list codes): 10
Changed system type of partition 3 to 10 (OPUS)

Command (m for help): n
Command action
l logical (5 or over)
p primary partition (1-4)
p
Partition number (1-4): 4
First cylinder (14-7296, default 14):
Using default value 14
Last cylinder or +size or +sizeM or +sizeK (14-7296, default 7296):
Using default value 7296

Command (m for help): n
First cylinder (1-5, default 1):
Using default value 1
Last cylinder or +size or +sizeM or +sizeK (1-5, default 5): +16M

Command (m for help): n
First cylinder (4-5, default 4):
Using default value 4
Last cylinder or +size or +sizeM or +sizeK (4-5, default 5):
Using default value 5

Command (m for help): t
Partition number (1-6): 6
Hex code (type L to list codes): 82
Changed system type of partition 6 to 82 (Linux swap)

Command (m for help): p

Disk /dev/hda: 255 heads, 63 sectors, 7296 cylinders
Units = cylinders of 16065 * 512 bytes

Device Boot Start End Blocks Id System
/dev/hda1 1 5 40131 5 Extended
/dev/hda2 6 10 40162+ 83 Linux
/dev/hda3 11 13 24097+ 10 OPUS
/dev/hda4 14 7296 58500697+ 83 Linux
/dev/hda5 1 3 24034+ 83 Linux
/dev/hda6 4 5 16033+ 82 Linux swap

Command (m for help): w
The partition table has been altered!

Calling ioctl() to re-read partition table.
Re-read table failed with error 16: Device or resource busy.
Reboot your system to ensure the partition table is updated.

WARNING: If you have created or modified any DOS 6.x
partitions, please see the fdisk manual page for additional
information.
Syncing disks.
empeg:/empeg/bin#
Then a reboot.
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empeg-car bootstrap v1.02 20001106 (hugo@empeg.com)
If there is anyone present who wants to upgrade the flash, let them speak now,
or forever hold their peace...it seems not. Let fly the Penguins of Linux!

e000 v1.04
Copying kernel...
Calling linux kernel...
Uncompressing Linux..................................... done, booting the kerne
l.
Linux version 2.2.14-rmk5-np17-empeg55 (peter@tatu) (gcc version 2.95.3 20010315
(release)) #20 Tue Jul 6 15:36:06 BST 2004
Processor: Intel StrongARM-1100 revision 11
Checking for extra DRAM:
c1000000: wrote ffffffff, read 9afffff0
NetWinder Floating Point Emulator V0.94.1 (c) 1998 Corel Computer Corp.
empeg-car player (hardware revision 9, serial number 10101510)
Command line: mem=16m
Calibrating delay loop... 207.67 BogoMIPS
Memory: 15024k/16M available (964k code, 20k reserved, 372k data, 4k init)
Dentry hash table entries: 2048 (order 2, 16k)
Buffer cache hash table entries: 16384 (order 4, 64k)
Page cache hash table entries: 4096 (order 2, 16k)
POSIX conformance testing by UNIFIX
Linux NET4.0 for Linux 2.2
Based upon Swansea University Computer Society NET3.039
NET4: Linux TCP/IP 1.0 for NET4.0
IP Protocols: ICMP, UDP, TCP
TCP: Hash tables configured (ehash 16384 bhash 16384)
IrDA (tm) Protocols for Linux-2.2 (Dag Brattli)
Linux-IrDA: IrCOMM protocol ( revision:Tue May 18 03:11:39 1999 )
ircomm_tty: virtual tty driver for IrCOMM ( revision:Wed May 26 00:49:11 1999 )
Starting kswapd v 1.5
SA1100 serial driver version 4.27 with no serial options enabled
ttyS00 at 0xf8010000 (irq = 15) is a SA1100 UART
ttyS01 at 0xf8050000 (irq = 17) is a SA1100 UART
ttyS02 at 0xf8030000 (irq = 16) is a SA1100 UART
Signature is 67706d65 'empg'
Scheduling custom logo.
empeg display initialised.
empeg dsp audio initialised
empeg dsp mixer initialised
empeg dsp initialised
empeg audio-in initialised, CS4231A revision a0
empeg remote control/panel button initialised.
empeg usb initialised, PDIUSBD12 id 1012
empeg state support initialised 0089/88c1 (save to d0004300).
empeg RDS driver initialised
empeg power-pic driver initialised (first boot)
RAM disk driver initialized: 16 RAM disks of 4096K size
empeg single channel IDE
Probing primary interface...
hda: WDC WD600VE-75HDT1, ATA DISK drive
hda: WDC WD600VE-75HDT1, ATA DISK drive
hda: WDC WD600VE-75HDT1, ATA DISK drive
hda: WDC WD600VE-75HDT1, ATA DISK drive
hda: WDC WD600VE-75HDT1, ATA DISK drive
hda: WDC WD600VE-75HDT1, ATA DISK drive
ide0 at 0x000-0x007,0x038 on irq 6
hda: WDC WD600VE-75HDT1, 57231MB w/8192kB Cache, CHS=7296/255/63
empeg-flash driver initialized
smc chip id/revision 0x3349
smc9194.c:v0.12 03/06/96 by Erik Stahlman (erik@vt.edu)

SMC9194: SMC91C94(r:9) at 0x4008000 IRQ:7 INTF:TP MEM:6144b MAC 00:02:d7:22:05:e
6
Partition check:
hda: hda1 < hda5 hda6 > hda2 hda3 hda4
RAMDISK: ext2 filesystem found at block 0
RAMDISK: Loading 320 blocks [1 disk] into ram disk... done.
EXT2-fs warning: checktime reached, running e2fsck is recommended
VFS: Mounted root (ext2 filesystem).
empeg-pump v0.03 (19980601)
Press Ctrl-A to enter pump...Kernel panic: VFS: Unable to mount root fs on 03:05

Display says No hard disk found contact support And I cant get to the command shell to format the disk.
_________________________
Empeg V2 60GB running v3 (alpha 11) and the autoupdated hijack from jemplode.