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No Peter, I've been having trouble with this player for a while now. I've done this copy & replace thing many times... before & after doing an fsck. The recent fsck was just another effort to see if I could "fix" the issue.

So have you or haven't you re-blanked and re-copied since the last failing fsck?

Perhaps it's during your copying process that you're at some point rebooting with the drives still mounted read/write? Could you describe your copying steps in excruciating detail?

Edit: Just to amplify what I said before, once fsck has fixed an error then everything on the drive is suspect and you should expect corruptions of the sort you experienced until you delete and re-copy all content. The ONLY issue here is what caused the error that fsck found.

Peter